The whole Gallon bottling line includes Automatic De-capper, Rotary external washer, L type Washer/Filler/Capper, Heat Shrinking Machine, Checking Light, Ink jet code printer.
2, Rotary external washer
Parameters:
Dimension: 1800*1550*1750mm
Weight: 800kg
Power: pump 0.37+motors 0.75*2+transfer motor 1.1=2.97KW
Recycle water tank size: 600*550*550mm
3, Monoblock gallon rinser-filler-capper
Working process:
Barrel filling unit can be divided into 3 steps: washing, filling and capping, total 18 working stations
1, 1 electric heating station
2, 2 disinfectant washing stations
3, 1 dripping station
4, 2 return water stations
5, 2 pure water stations
6, 1 dripping station
One side 9 stations, Both sides 18 stations
Working process as below:
1. The empty bottles enter the washing and disinfection stations through the chain and bottle holder. (The washing bottle passes through 9 stations) When the drive motor runs with an empty bottle, and enters the positioning induction zone with the sensor on the chain, the positioning sensor switch sends a signal to stop the drive motor, and at the same time, the rinse bottle water pump starts to perform The flushing and disinfection work (the flushing time is controlled by the PLC program setting);
2. After rinsing, the rinsed empty bottles are transported by the bottle washing drive mechanism, and fall on the bottle pushing rack. The bottle pushing cylinder works to push the empty bottles to the filling position, so that the filling nozzle is aligned with the water bottle mouth, etc. After the water is flushed, the filling pump starts filling. (The filling time is adjusted by the user according to needs)
3. When the filling is full, the PLC sends out a control signal, the filling solenoid valve is closed, and the filling is stopped. After the filling is completed, the filled water bottle is sent to the cover of the capping area by the next water bottle and sent to the gland Area, the capping cylinder drives the capping device to press the cap tightly. At this point, a wash irrigation cycle is completed.
Parameters:
Cylinder: Air tech-Taiwan
Magnetic valve: Air tech-Taiwan
Rising pump-filling pump: Nanfang
PLC: Mitsubishi Japan
Material: SUS304
Power:22KW
Dimension: 3900*2300*1800mm
Weight: 1000kg
4, Steam shrink Machine
5, Ink jet code printer
6, Automatic cap lifter-washer
The Automatic cap elevator is designed to lift bottles caps to capping machine, which there is a cap sorting machine before capping. It is not only used in beverage industry, also can be used in food, hardware, packaging, medical and chemical industry.
Features:
The machine use traditional user interface, simple, safe and reliable
The main parts of the machine are of high quality 304 stainless steel
The machine meet the GMP requirements, easy disassembly, cleaning & maintenance
Parameter:
Model: TSJ-1200
Speed: 20-50 pcs/min
Material: SUS304
Motor power: 0.37kw
Dimension: 800*800*3000
Weight: 130kg
